Brankamp monitoring systems for form and thread rollers detect process failures, sort out mixed parts, monitor the back stroke to detect returning parts and alert the operator to poorly reproducible insertion processes. Wear of rolling dies can be detected, an absolute force measurement of the rolling forces is possible if all setting screws are equipped and the measurement and display of the die match (DMI, DMA) is optionally available. Adaptive control of the die match (ADM) can be used on many EWMenn flat die rollers while the machine is running.
Special monitoring programs are available for cold or preheated parts. Adapted evaluation methods for planetary or incline rollers and for rolling hollow parts are available as standard. For the detection of hardening cracks on the bolts, structure-borne sound sensors can be included in the monitoring system to detect this particular process fault.
Our goal is to support our customers in achieving the highest productivity and manufacturing quality in the production of threaded parts. Brankamp monitoring systems are the key to efficient machine, tool and quality whenever millions of parts are produced monthly.